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Materials:
- 5 water bottle caps, pop caps or film canister caps
- 1 wire hanger or similar piece of hard straight wire
- 1 plastic straw
- 1 small or medium elastic band
- 2 solar cells (sometimes the cell will already come with wires and a motor)
- 1 small 1 1/2 volt motor or a similar one (make sure that the motor has
a small pulley, if not you will have to get one)
- A small wire to connect the solar cells to the motor ( may be included
with the motor and/or cell when you buy it...if not you will need to get
one)
- 1 rectangular piece of thin wood-board or a piece of cardboard (e.g. pizza box) about 7 X 20cm (2 1/2 X 8 inches)
- tape
- glue or hot glue gun
- sun
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Suggested list of tools:
- 1 pair of pliers
- 1 small pointy screw (it will be used to make holes in the caps)
- 1 pair of scissors
- Hot glue gun (optional)
- screw driver
- ruler
- pen or pencil
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| How to assemble |
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The wheels:
4 of the caps will be used as wheels. Drill a hole in the center of all
the caps just big enough to pass the wire through. It is important to be
in the center as much as possible.
The Pulley:
1 cap will be used as a pulley. Using a pair of scissors, remove the part
of the cap that screws onto the bottle, leaving only the top flat part.
The inside part of the cap is designed with a small inner wall to hug the
bottle rim to give it a tight fit and prevent leaks, this inner wall will
serve as the support for the pulley. Please note that not all caps are
made the same or may not contain the rim. In this case you may want to
use a film canister top instead of a bottle cap.
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Building the driving wheel
Glue one cap and the pulley together, make sure that the holes are aligned
and make sure that the higher part of the pulley is on the outside, creating
a groove in the middle.
Axle
Cut 2 pieces of wire about 12cm long (4 1/2 inches), make sure that they are straight. Cut 4 pieces of straw about 2 1/2cms (1 inch). Slide 2 pieces of straw onto each wire. Place the driving wheel on one end of a piece of wire (the open part of the cap facing outside). Add the other caps on to the end of the wires, all with the open part facing outside. Glue the caps on to the ends of the wires (make sure that they are all centered otherwise your car will wiggle and may not drive straight). You may want to do one at a time and let the glue dry before doing the other wheels (be patient).
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The Base or Chassis:
Place each axle about 1 1/2cm (> 1/2 inch) from each end of the thin
wood board (or cardboard). Use a piece of tape (over the wire) to hold
the axle in place while you adjust its position. Once you have it in place
use another piece of tape, this time over the straw. Adjust the space between
the straw and the wheel in a way to prevent the wheels from moving too
much and keep it centered as much as possible. Once positioned properly,
tape the straws in place to the wood-board or cardboard.
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The Motor:
The motor will be connected to the driving wheel with the elastic band,
so position the motor on the wood-board or cardboard (close to the driving
wheel) in a way to keep the elastic band stretched from the driving wheel
to the motor (not too much not too little) and straight with the pulley.
Mark the place with a pen or pencil. To secure the motor in place you may
want to build some sort of support instead of gluing it permanently to
the base. This way you can use the same motor again for another solar car
or future project. Use 2 small pieces of wood or a small folded strip of
cardboard and glue them on each side of the motor. Once the glue is dry
all you will need to secure the motor in place is a small piece of tape
going across it which will anchor it to the cars chassis.
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The Solar cells:
Connect the solar cells together, the positive of one cell to the negative
of the other cell. Use either a thin strip of metal (connectors) or use
a piece of small wire. Tape the back of the cell together to secure them.
You may want to build a support for the cells to secure them in place and
keep them from sliding off the car. The support can be built by using a
piece of hard wire, similar to a hanger, laid across the chassis (preferably
use an aluminum wire as it is lighter).
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Final Step
Connect the cells to the motor by using small wires. To reverse the direction
that the motor will turn just switch the connection around. Add the elastic
band between the driving wheel and the motor, and Presto!
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Congratulations! You just finished building a mini green machine. |
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Take your car outside, to a flat smooth surface with lots of sun and have
fun (preferably to a park and not on the street).
Don't forget to name your car, we called ours xof1 (the short form of "The
Power of One"). If you want to see other cool solar cars check out
our "Links" for links to colleges, universities and even private teams that
are building solar cars (it may be a team in your area). The solar car
team members are friendly and are always eager to help a fellow solar car
enthusiast, and who knows, you may even join one of them in the future.
Also visit About Us - "Team" to meet all the nice people on our team.
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Explore:
Get your friends involved too and have a friendly competition.
Whose car goes the fastest and why? Add more cells. What happens?
Add the cells in parallel (negative to negative and positive to positive).
What happens?
Try adding or removing weight to and from the car. How fast does it move?
Try modifying the design of the car (axles closer together in the center
or towards one end). Is it less stable? Why?
What happens if you change the size of the wheels? Does it lose power?
Does it go faster?
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Send us photos of your car, we may posted it at our web site, email them
to solarcar@xof1.com.
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